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Milk Processing Project Dairy Processing Plant With Stainless Steel Fermentation Tanks

Categories Dairy Processing Plant
Brand Name: Beyond
Model Number: BY--NLX
Certification: CE certificate/ISO9001/SGS
Place of Origin: China
MOQ: 1
Price: negotiable
Supply Ability: 20 pcs per month
Delivery Time: 90-120 days
Packaging Details: wooden box
Name: ice cream processing line
material: SUS304 or SUS316
function: used for ice cream
package: plastic cup
operation: full-auto or semi-auto
sea port: shanghai
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    • Product Details
    • Company Profile

    Milk Processing Project Dairy Processing Plant With Stainless Steel Fermentation Tanks

    50T/D DAIRY PRODUCTION LINE(YogurtGheeIce cream)


    Figure shows ice cream ice cream processing equipment:
    1. Ice cream mix preparation module containing
    2. Water heater
    3. Mixing and processing tank
    4. Homogeniser
    5. Plate heat exchanger
    6. Control panel
    7. Cooling water unit
    8. Ageing tanks
    9. Discharge pumps
    10. Continuous freezers
    11. Ripple pump
    12. Filler
    13. Manual Can filler,
    14. Wash unit

    DESCRIPTION
    -Formulation:
    The ingredients used in ice cream production are: fat;milk solids-non-fat (MSNF);sugar/non-sugar sweetener;emulsifiers/stabilisers;flavouring agents;colouring agents.

    -Weighing, measuring and mixing:
    Generally speaking, all dry ingredients are weighed, whereas liquid ingredients can be either weighed or proportioned by volumetric meters.

    -Homogenisation and pasteurisation:
    The ice cream mix flows through a filter to a balance tank and is pumped from there to a plate heat exchanger where it is preheated to 73 – 75deg for homogenisation at 140 – 200 bar, the mix is pasteurised at 83 – 85deg for about 15 seconds then cooled down to 5deg and transferred to an ageing tank.

    -Ageing:
    The mix must be aged for at least 4 hours at a temperature between 2 to 5degc with continuous gentle agitation. Ageing allows time for the stabiliser to take effect and the fat to crystallise.

    -Continuous freezing:
    •to whip a controlled amount of air into the mix;
    •to freeze the water content in the mix to a large number of small ice crystals.

    -Filling in cups, cones and containers;
    -Extrusion of sticks and stickless products;
    -Moulding of bars
    -Wrapping and packaging
    -Hardening and cold storage

    Equipment list and technical parementers 50T/D DAIRY PRODUCTION LINE(YogurtGheeIce cream)

    FLOW NO.NAMESIZEMAIN TECHNOLOGY PARAMETERUNITQTYMANUFACTURER
    AMILK RECEPTIONSTORAGE UNIT     
    A-1Tanker unloading hose 6 munit2Prepared
    by clients
    A-2Milk pump15T/hSUS304,Pump lift 24M,Mechanical Seal, ABB motorset1BEYOND
    A-3twin piping filter15T/hSUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Meshset1BEYOND
    A-4flowmeter15T/h4-20mA signal output, with pulse countingset1E+H
    A-5plate-type cooler15T/hSUS304,single stage,△T=16℃,discharge milk temp is 5℃set1BEYOND
    A-6milk storage tank20000LSUS304 stainless steel,PU heat insulated,miller jaket ,side agitator, 960rpm, conical head,airtight manhole, breather valve,digital display thermometer,anti-eddy baffle,supporters with adjustable feetset2BEYOND
    A-6-aStatic Pressure Sensor SUS304, 4-20mA signal output, range from 0-1 barset2LABOM
    A-6-bTemperature SensorPT100SUS304, 4-20mA signal output, range from 0-200℃set2JUMO
    A-7milk pump10T/hSUS304 stainless steel,pump lift 24M, Mechanical Seal,ABB motorset2BEYOND
    A-8Powder & water mixer5T/hmaterial is SUS304, machinical sealingpcs1BEYOND
    A-9blending tank1000Lmaterial is SUS304,insulation,with decentration agitator,conical head,sealed manhole,breather vent,sample valve,digital show thermometer,anti vortex plate, adjustable legspcs2BEYOND
    A-10milk pump5T/hmaterial is SUS304, pump lift is 24 meters, machinical sealingpcs2BEYOND
    A-11plate heater union5T/hmaterial is SUS304, one section, heating with hot water, △T1=50℃, automatic temperature control, with hot water barrel and hot water pumppcs1BEYOND
    A-12double pipe filters5T/hmaterial is SUS304, double pipe, stainless steel filter 100 meshespcs1BEYOND
    BPASTERLIZER, SEPARATOR, HOMOGENIZING UNIT   
    B-1Pasteurizer5T/hPlate-type pasteurizer, inlet temperature is 4℃, centrifugal seperation at 55℃, sterilzing temperature 95 ℃, product outlet at 5℃, Spirax Sarco steam control system, JUMO temperature sensor, paperless recorderset1BEYOND
    B-2cream seperator5T/hthree phase seperation, auto residue discharge, with stainless steel control boxset1BEYOND
    B-3high pressure homogenizer5T/h25Mpa, with starting box includedset1BEYOND
    CBUTTER PROCESSING UNIT   
    C-1Cream storage tank2000Lmaterial is SUS304,insulation,miller jacket, with decentration vertical agitator,conical head,sealed manhole,breather vent,digital show thermometer,anti vortex plate, adjustable legspcs1BEYOND
    C-2Rotor pump1T/hSUS304 stainless steel, Mechanical Seal, outlet press 0.6Mpapcs1BEYOND
    C-3Cream Pasteurizer1T/hSemi-auto plate-type pasteurizer, PID temperature automatic control, product inlet at 50℃,sterilzing temperature 85 ℃,holding time30S,7 ℃ product outlet, GEA stainless steel plate, Spirax Sarco steam control system, E+H temperature sensor, GEA/APV pneumatic valve, digital recorder and paperless recorderset1BEYOND
    C-4Cream storage tank1000LSUS304 stainless steel, dimple jacket,top off-center vertical agitator,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle, with adjustable feetpcs1BEYOND
    C-5Rotor pump1T/hSUS304 stainless steel, Mechanical Seal, outlet pressure 0.6Mpapcs1BEYOND
    C-6butter churner1000LSUS304, frequency adjustable, running speed 20-40rppmpcs1BEYOND
    C-7Butter trolly1000LSUS304 stainless steel, each set with stainless steel sieve for draining whey, with wheelsset1BEYOND
    C-8Butter melt vat1000LMaterial-touch is SUS304 stainless steel, miller jacket, insulation,coil pipe inside, supporters with adjustable feetPCS1BEYOND
    C-9Rotor pump1T/hSUS304 stainless steel, Mechanical Seal, outlet press 0.6Mpapcs1BEYOND
    C-10cream settleing tank1000Lmaterial is SUS304,insulation, sealed manhole,breather vent,digital show thermometer,anti vortex plate, adjustable legspcs1BEYOND
    C-11Rotor pump1T/hSUS304 stainless steel,Mechanical Seal,outlet pressure 0.6Mpapcs1BEYOND
    C-12Ghee boiler500LMaterial-touch is SUS304 stainless steel, insulation, dimple jacket, central vertical mixing, ball shape seal head, airtight manhole, breathing valve, digital display thermometer, anti-eddy baffle, s with adjustable feetPCS1BEYOND
    C-13Rotor pump1T/hSUS304 stainless steel,Mechanical Seal,outlet press 0.6Mpapcs1BEYOND
    C-14Ghee setting tank1000LMaterial-touch is SUS304 stainless steel, insulation, conical head, airtight manhole, breathing valve, digital readout thermometer, anti-eddy baffle, with adjustable feetPCS1BEYOND
    C-15Rotor pump1T/hSUS304 stainless steel,Mechanical Seal,outlet pressure 0.6Mpapcs1BEYOND
    C-16separator0.5T/hDisk separator, automatic control, two-phase, started with frequency conversion, self-dischargingpcs1BEYOND
    C-17Ghee storage tank1000LMaterial-touch is SUS304 stainless steel, insulation, conical head, airtight manhole, breathing valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feetPCS1BEYOND
    C-18Rotor pump1T/hSUS304 stainless steel,Mechanical Seal,outlet pressure 0.6Mpapcs1BEYOND
    C-19Ghee balance tank100LMaterial-touch is SUS304 stainless steel, insulation, conical head, airtight hole, breathing valve, digital readout thermometer, anti-eddy baffle, with adjustable feetPCS1BEYOND
    C-20ghee packing machine600BPHsuitable for pet jars 500 & 1000ml, capacity required is 10 jars per minute.pcs1BY CLIENT
    C-21Packing table SUS04,size:1*2mpcs14BEYOND
    DYoghurt unit     
    D-1Fermentation tank5000LSUS304 stainless steel, three layers, dimple pad jacket,PU insulation, central vertical agitator with double blend speed:15 round per minute and 30 round per minute, material inlet and outlet, CIP cleaning ball, breathing valve, digital thermometer, air-tight manhole, sight glass, sample valve, adjustable legsPCS6BEYOND
    D-2Rotor pump10T/HSUS304 stainless steel,mechanical seal,outlet pressure 0.6MPaPCS1BEYOND
    D-3Plate cooler10T/HSUS304 stainless steel, one section,large gap,ΔT=25°C, milk outlet temperature is 20°CPCS1BEYOND
    D-4Rotor pump10T/HSUS304 stainless steel,mechanical seal,outlet pressure 0.6MPaPCS1BEYOND
    D-5Rotor pump1T/HSUS304 stainless steel,mechanical seal,outlet pressure 0.6MPaPCS1BEYOND
    D-6Fermentation platform SUS304 stainless steel, 12000*800*2500mmPCS1BEYOND
    D-7Quarg separator1T/hDisk separator, automatic control, two-phase, started with frequency conversion, self-dischargingpcs1BY CLIENT
    D-8Rotor pump1T/HSUS304 stainless steel,mechanical seal,outlet press 0.6MPaPCS1BEYOND
    EBlending unit for yoghurt   
    E-1Emulsification tank1000Lmaterial is SUS316L stainless steel,insulation,bottom high speed share,conical head,sealed manhole,breather vent,CIP cleaning ball,simple valve,digital show thermometer,plate anti-vortex,
    adjustable legs
    PCS2BEYOND
    E-2Milk pump10T/HSUS316L stainless steel, pump lift is 24 meters, mechanical sealPCS1BEYOND
    E-3Twin piping filter10T/HMaterial-touch is SUS316L stainless steel, two pipe, stainless steel filter element 100 meshPCS1BEYOND
    E-4Operations platform SUS304 stainless steel, 4000*1200*1200mmPCS1BEYOND
    E-5Blending tank5000Lmaterial is SUS316L stainless steel,insulation,with decentration agitator,conical head,sealed manhole,breather vent,CIP cleaning ball,simple valve,digital show thermometer,plate anti vortex,
    adjustable legs
    PCS3BEYOND
    E-6Milk pump10T/HSUS316L stainless steel, pump lift is 24 meters, mechanical sealPCS1BEYOND
    E-7Yoghurt Pasteurizer5T/hPlate-type pasteurizer, product contacting part is made of 316L, inlet temperature is 4℃,sterilzing temperature 93 ℃, product outlet at 40℃/ 4℃, Spirax Sarco steam control system, JUMO temperature sensor, paper-less recorderset1BEYOND
    E-8Temperature holding tank5T/hMaterial SUS 304, holding time: 600seconds, rock wool
    insulation, built-in coiled tubes, stainless steel tanks
    set1BEYOND
     high pressure homogenizer5T/hproduct contacting part is made of 316L, 25Mpa,with starting box includedset1BEYOND
    F  High level filling unit for yoghurt   
    F-1High level tank1500LSUS316L stainless steel, PU insulation, conical head, off-center agitator,sealed manhole, breathing valve, digital show thermometer, plate anti vortex, adjustable legsPCS2BEYOND
    F-2High level platform SUS304 stainless steel, 4000*3500*2200mmPCS1BEYOND
    F-3Plastic cup filling machine for yoghurt used for filling yoghurt, Auto filling, auto sealing, 500ml/cup, 2400cups/hourPCS4BEYOND
    GIce cream unit   
    G-1Pasteurizing tank1000LMaterial-touch is SUS304 stainless steel, Dimple jacket, insulation, off-center vertical mixing, conical head, airtight manhole, breathing valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feetPCS1BEYOND
    G-2Rotor pump1T/hSUS304 stainless steel,Mechanical Seal,outlet press 0.6Mpapcs1BEYOND
    G-3high pressure homogenizer1T/hproduct contacting part is made of 316L, 25Mpa,with starting box includedset1BEYOND
    G-4plate-type cooler1T/hSUS316L,single stage,△T=30℃,discharge temp is 5℃set1BEYOND
    G-5Flavouring tank100LSUS304 stainless steel,single Layer,off-center vertical agitator,half open cover, diaphragm metering pump, with adjustable feetpcs1BEYOND
    G-6Ice cream aging tank1000LSUS304 stainless steel, three layers, dimple pad jacket, insulation with PU material, central vertical agitator with double blend speed: 30 round per minute, material inlet and outlet, CIP cleaning ball, breathing valve, digital thermometer, air-tight manhole, sight glass, sample valve, adjustable legsPCS3BEYOND
    G-7Rotor pump1T/HSUS304 stainless steel,mechanical seal,outlet press 0.6MPaPCS1BEYOND
    HHot water system   
    H-1Hot water tankV=2000LSUS304, double Laye, airtight manhole, digital display thermometer, CIP cleaning ball, adjustable legs, acid spraying nozzel, sample valvepcs1BEYOND
    H-2centrifugal pumpQ=5T/hSUS304, 24m lift, mechanical seal, ABB motorpcs1BEYOND
    H-3Plate heaterQ=5T/hSUS 304, steam direct heating, max pressure is 0.8Mpa, one time termperatuing raising 30 degree.pcs1BEYOND
    H-4temperature control system UK Spirax sarco reducing valve, trap system, Chinese famous brand stop valve, steam instrumentset1BEYOND
    ICIP system     
    IFull-auto CIP system4×3TSUS304 stainless steel material,2 circuits,Concentrated acid/alcali tank adding system based on US technology, 300L×2 acid/alcali Concentrate tanksset1BEYOND
    R-1~4CIP return pump30T/hSUS304 stainless steel,pump lift 24M, Mechanical Sealpcs4BEYOND
    R-5~8CIP return pump20T/hSUS304 stainless steel,pump lift 24M, Mechanical Sealpcs4BEYOND





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